{"id":5253,"date":"2019-09-11T22:55:06","date_gmt":"2019-09-11T19:55:06","guid":{"rendered":"https:\/\/favorite-news.com\/vi\/nhu-vat-nuoc-tu-chiec-khan-kho-giup-giam-50-sai-sot-20-thoi-gian-xay-dung-boeing-va-caterpillar-cung-phai-hoc-theo\/"},"modified":"2019-09-11T22:55:08","modified_gmt":"2019-09-11T19:55:08","slug":"nhu-vat-nuoc-tu-chiec-khan-kho-giup-giam-50-sai-sot-20-thoi-gian-xay-dung-boeing-va-caterpillar-cung-phai-hoc-theo","status":"publish","type":"post","link":"https:\/\/favorite-news.com\/vi\/nhu-vat-nuoc-tu-chiec-khan-kho-giup-giam-50-sai-sot-20-thoi-gian-xay-dung-boeing-va-caterpillar-cung-phai-hoc-theo\/","title":{"rendered":"Nh\u01b0 \u201cv\u1eaft n\u01b0\u1edbc t\u1eeb chi\u1ebfc kh\u0103n kh\u00f4\u201d, gi\u00fap gi\u1ea3m 50% sai s\u00f3t, 20% th\u1eddi gian x\u00e2y d\u1ef1ng, Boeing v\u00e0 Caterpillar c\u0169ng ph\u1ea3i h\u1ecdc theo"},"content":{"rendered":"


\n N\u1ebfu n\u00f3i v\u1ec1 \u0111i\u1ec7n tho\u1ea1i, ta th\u01b0\u1eddng ngh\u0129 ngay t\u1edbi iPhone hay Samsung th\u00ec v\u1edbi xe h\u01a1i, Toyota h\u1eb3n s\u1ebd l\u00e0 c\u00e1i t\u00ean \u0111\u01b0\u1ee3c nhi\u1ec1u ng\u01b0\u1eddi nh\u1eafc \u0111\u1ebfn tr\u01b0\u1edbc nh\u1ea5t.\u0110\u01b0\u1ee3c th\u00e0nh l\u1eadp n\u0103m 1937 t\u1ea1i Nh\u1eadt B\u1ea3n, T\u1eadp \u0111o\u00e0n Toyota l\u00e0 h\u00e3ng \u00f4 t\u00f4 \u0111a qu\u1ed1c gia h\u00e0ng \u0111\u1ea7u th\u1ebf gi\u1edbi v\u1edbi \u0111\u1ed9 nh\u1eadn di\u1ec7n th\u01b0\u01a1ng hi\u1ec7u cao. N\u0103m 2017, Toyota tr\u1edf th\u00e0nh nh\u00e0 s\u1ea3n xu\u1ea5t xe h\u01a1i l\u1edbn nh\u1ea5t, cung c\u1ea5p vi\u1ec7c l\u00e0m cho 364.445 nh\u00e2n vi\u00ean v\u00e0 c\u0169ng l\u00e0 c\u00f4ng ty l\u1edbn th\u1ee9 s\u00e1u th\u1ebf gi\u1edbi t\u00ednh theo doanh thu.Th\u00e0nh c\u00f4ng v\u00e0 s\u1ef1 v\u01b0\u1ee3t tr\u1ed9i n\u00e0y \u0111\u01b0\u1ee3c t\u1ea1o n\u00ean b\u1edfi nhi\u1ec1u y\u1ebfu t\u1ed1, trong \u0111\u00f3 kh\u00f4ng th\u1ec3 kh\u00f4ng nh\u1eafc t\u1edbi vi\u1ec7c \u0111i \u0111\u1ea7u trong \u1ee9ng d\u1ee5ng c\u00e1c m\u00f4 h\u00ecnh s\u1ea3n xu\u1ea5t hi\u1ec7u qu\u1ea3, gi\u00fap gi\u1ea3m chi ph\u00ed, t\u0103ng l\u1ee3i nhu\u1eadn.Toyota Production Systems (TPS) hay Lean Manufactoring (S\u1ea3n xu\u1ea5t tinh g\u1ecdn) ch\u00ednh l\u00e0 m\u1ed9t trong nh\u1eefng “Ph\u01b0\u01a1ng th\u1ee9c Toyota” (The Toyota Way) \u0111\u00e3 l\u00e0m n\u00ean kh\u00e1c bi\u1ec7t cho h\u00e3ng s\u1ea3n xu\u1ea5t h\u00e0ng \u0111\u1ea7u th\u1ebf gi\u1edbi n\u00e0y v\u00e0 tr\u1edf th\u00e0nh m\u00f4 h\u00ecnh \u0111\u01b0\u1ee3c \u00e1p d\u1ee5ng \u1edf nhi\u1ec1u l\u0129nh v\u1ef1c.Tri\u1ebft l\u00fd TPSThu\u1eadt ng\u1eef Lean l\u1ea7n \u0111\u1ea7u \u0111\u01b0\u1ee3c \u0111\u01b0a ra b\u1edfi John Krafcik, t\u1eebng l\u00e0 m\u1ed9t k\u1ef9 s\u01b0 ch\u1ea5t l\u01b0\u1ee3ng trong li\u00ean doanh Toyota-GM NUMMI, v\u00e0o n\u0103m 1988 trong b\u00e0i nghi\u00ean c\u1ee9u c\u00f3 t\u00ean “Chi\u1ebfn th\u1eafng c\u1ee7a h\u1ec7 th\u1ed1ng s\u1ea3n xu\u1ea5t tinh g\u1ecdn”.Tuy nhi\u00ean, tri\u1ebft l\u00fd qu\u1ea3n l\u00fd tinh g\u1ecdn n\u00e0y c\u00f3 ngu\u1ed3n g\u1ed1c t\u1eeb h\u1ec7 th\u1ed1ng “just-in-time production” (s\u1ea3n xu\u1ea5t v\u1eeba-\u0111\u00fang-l\u00fac), \u0111\u01b0\u1ee3c x\u00e2y d\u1ef1ng t\u1eeb nh\u1eefng n\u0103m 1948 \u0111\u1ebfn 1975 b\u1edfi ng\u01b0\u1eddi s\u00e1ng l\u1eadp c\u1ee7a Toyota, Sakichi Toyoda, con trai c\u1ee7a \u00f4ng Kiichiro Toyoda c\u00f9ng k\u1ef9 s\u01b0 Taiichi Ohno. Sau nhi\u1ec1u c\u1ea3i ti\u1ebfn \u0111\u00e3 ph\u00e1t tri\u1ec3n th\u00e0nh TPS.M\u1ee5c ti\u00eau ch\u00ednh c\u1ee7a TPS l\u00e0 \u0111\u1ea3m b\u1ea3o r\u1eb1ng quy tr\u00ecnh s\u1ea3n xu\u1ea5t linh ho\u1ea1t m\u00e0 kh\u00f4ng b\u1ecb c\u0103ng th\u1eb3ng ho\u1eb7c “muri” (qu\u00e1 t\u1ea3i), \u0111i\u1ec1u s\u1ebd t\u1ea1o ra “Muda” (l\u00e3ng ph\u00ed). C\u00f3 t\u00e1m lo\u1ea1i l\u00e3ng ph\u00ed \u0111\u01b0\u1ee3c \u0111\u1ec1 c\u1eadp trong TPS, bao g\u1ed3m: l\u00e3ng ph\u00ed do s\u1ea3n xu\u1ea5t d\u01b0 th\u1eeba, do th\u1eddi gian ch\u1edd \u0111\u1ee3i, do t\u1ed3n kho, v\u1eadn chuy\u1ec3n, quy tr\u00ecnh, v\u1eadn h\u00e0nh v\u00e0 ngu\u1ed3n nh\u00e2n l\u1ef1c.TPS \u0111\u01b0\u1ee3c t\u1ea1o n\u00ean b\u1edfi hai tr\u1ee5 c\u1ed9t: jidoka v\u00e0 just-in-time.Jidoka, thu\u1eadt ng\u1eef ti\u1ebfng Nh\u1eadt, \u0111\u01b0\u1ee3c hi\u1ec3u l\u00e0 “t\u1ef1 \u0111\u1ed9ng h\u00f3a trong s\u1ef1 li\u00ean l\u1ea1c v\u1edbi con ng\u01b0\u1eddi”, m\u1ed9t ph\u01b0\u01a1ng ph\u00e1p \u0111\u1ec3 nhanh ch\u00f3ng x\u00e1c \u0111\u1ecbnh v\u00e0 s\u1eeda ch\u1eefa b\u1ea5t k\u1ef3 v\u1ea5n \u0111\u1ec1 n\u00e0o c\u00f3 th\u1ec3 d\u1eabn \u0111\u1ebfn s\u1ea3n xu\u1ea5t l\u1ed7i.Just-in-time (v\u1eeba-\u0111\u00fang-l\u00fac) c\u00f3 ngh\u0129a l\u00e0 “ch\u1ec9 l\u00e0m nh\u1eefng g\u00ec c\u1ea7n thi\u1ebft, khi c\u1ea7n thi\u1ebft, v\u1edbi s\u1ed1 l\u01b0\u1ee3ng c\u1ea7n thi\u1ebft”. \u0110i\u1ec1u n\u00e0y \u0111\u1ed3ng ngh\u0129a v\u1edbi kh\u00f4ng c\u00f3 l\u00e3ng ph\u00ed, h\u1ea1n ch\u1ebf vi\u1ec7c g\u00e2y ra nh\u1eefng ph\u00ed ph\u1ea1m nh\u01b0 s\u1ea3n xu\u1ea5t qu\u00e1 m\u1ee9c c\u1ea7n thi\u1ebft ho\u1eb7c s\u1ea3n xu\u1ea5t s\u1edbm h\u01a1n l\u00fac c\u1ea7n thi\u1ebft.\u00c1m \u1ea3nh v\u1ec1 s\u1ef1 l\u00e3ng ph\u00edTrong d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t \u00f4 t\u00f4 c\u1ee7a Toyota, \u0111\u1ec3 th\u1ef1c hi\u1ec7n c\u00e1c \u0111\u01a1n h\u00e0ng c\u00e0ng nhanh c\u00e0ng t\u1ed1t, c\u1ea7n tu\u00e2n th\u1ee7 nh\u1eefng \u0111i\u1ec1u sau:- Khi m\u1ed9t \u0111\u01a1n \u0111\u1eb7t h\u00e0ng xe \u0111\u01b0\u1ee3c nh\u1eadn, h\u01b0\u1edbng d\u1eabn s\u1ea3n xu\u1ea5t ph\u1ea3i \u0111\u01b0\u1ee3c ban h\u00e0nh cho \u0111\u1ea7u d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t c\u00e0ng s\u1edbm c\u00e0ng t\u1ed1t.- D\u00e2y chuy\u1ec1n l\u1eafp r\u00e1p ph\u1ea3i \u0111\u01b0\u1ee3c d\u1ef1 tr\u1eef v\u1edbi s\u1ed1 l\u01b0\u1ee3ng c\u1ea7n thi\u1ebft \u0111\u1ed1i v\u1edbi t\u1ea5t c\u1ea3 c\u00e1c b\u1ed9 ph\u1eadn c\u1ea7n thi\u1ebft \u0111\u1ec3 c\u00f3 th\u1ec3 l\u1eafp r\u00e1p b\u1ea5t k\u1ef3 lo\u1ea1i xe n\u00e0o.- D\u00e2y chuy\u1ec1n l\u1eafp r\u00e1p ph\u1ea3i l\u1ea5y c\u00e1c b\u1ed9 ph\u1eadn \u0111\u01b0\u1ee3c s\u1eed d\u1ee5ng v\u1edbi c\u00f9ng s\u1ed1 l\u01b0\u1ee3ng b\u1ed9 ph\u1eadn t\u1eeb quy tr\u00ecnh tr\u01b0\u1edbc \u0111\u00f3.- Quy tr\u00ecnh tr\u01b0\u1edbc ph\u1ea3i \u0111\u01b0\u1ee3c d\u1ef1 tr\u1eef v\u1edbi s\u1ed1 \u00edt c\u00e1c b\u1ed9 ph\u1eadn v\u00e0 ch\u1ec9 t\u1ea1o ra s\u1ed1 l\u01b0\u1ee3ng m\u00e0 s\u1ebd \u0111\u01b0\u1ee3c ng\u01b0\u1eddi v\u1eadn h\u00e0nh l\u1ea5y cho quy tr\u00ecnh ti\u1ebfp theo.C\u00e1c nguy\u00ean t\u1eafc v\u1ec1 Kaizen, gi\u1ea3i quy\u1ebft nguy\u00ean nh\u00e2n g\u1ed1c r\u1ec5 (5-why\u2019s), quy tr\u00ecnh ki\u1ec3m so\u00e1t ch\u1ea5t l\u01b0\u1ee3ng,\u2026 c\u0169ng \u0111\u01b0\u1ee3c \u00e1p d\u1ee5ng \u0111\u1ec3 d\u1eebng ho\u1ea1t \u0111\u1ed9ng khi d\u00e2y chuy\u1ec1n c\u00f3 l\u1ed7i, t\u00ecm nguy\u00ean nh\u00e2n v\u00e0 tr\u00e1nh \u1ea3nh \u01b0\u1edfng \u0111\u1ebfn d\u00e2y chuy\u1ec1n sau c\u0169ng nh\u01b0 to\u00e0n b\u1ed9 h\u1ec7 th\u1ed1ng.Lu\u00f4n \u00e1m \u1ea3nh v\u1ec1 s\u1ef1 l\u00e3ng ph\u00ed, h\u1ec7 th\u1ed1ng TPS c\u1ee7a Toyota \u0111\u01b0\u1ee3c so s\u00e1nh nh\u01b0 vi\u1ec7c “v\u1eaft n\u01b0\u1edbc t\u1eeb m\u1ed9t chi\u1ebfc kh\u0103n kh\u00f4”, \u0111\u00e3 lo\u1ea1i b\u1ecf tri\u1ec7t \u0111\u1ec3 nh\u1eefng l\u00e3ng ph\u00ed l\u00e0m gia t\u0103ng chi ph\u00ed m\u00e0 kh\u00f4ng \u0111em l\u1ea1i b\u1ea5t k\u1ef3 gi\u00e1 tr\u1ecb gia t\u0103ng n\u00e0o. Gi\u1ed1ng nh\u01b0 vi\u1ec7c c\u00e1c k\u1ec7 h\u00e0ng t\u1ea1i si\u00eau th\u1ecb \u0111\u01b0\u1ee3c l\u1ea5p \u0111\u1ea7y v\u1edbi \u0111\u00fang s\u1ed1 l\u01b0\u1ee3ng kh\u00e1ch \u0111\u00e3 l\u1ea5y, Toyota lu\u00f4n c\u1ed1 g\u1eafng \u0111\u1ea3m b\u1ea3o m\u1ee9c h\u00e0ng t\u1ed3n kho t\u1ed1i thi\u1ec3u, \u0111\u1ee7 \u0111\u1ec3 thay th\u1ebf s\u1ed1 l\u01b0\u1ee3ng b\u1ecb r\u00fat \u0111i.N\u1ebfu d\u00e2y chuy\u1ec1n c\u1ee7a c\u00f4ng ty c\u00f3 th\u1ec3 l\u1eafp r\u00e1p b\u1ed9 ph\u1eadn n\u00e0o \u0111\u00f3 trong 10 ph\u00fat, h\u1ecd s\u1ebd t\u00ecm c\u00e1ch \u0111\u1ec3 gi\u1ea3m th\u1eddi gian xu\u1ed1ng c\u00f2n 5 ph\u00fat, r\u1ed3i 2 ph\u00fat v\u00e0 c\u1ee9 nh\u01b0 v\u1eady. \u0110i\u1ec1u n\u00e0y \u0111\u00e3 gi\u00fap Toyota t\u1ea1o ra nh\u1eefng chi\u1ebfc xe h\u01a1i ch\u1ea5t l\u01b0\u1ee3ng cao v\u1edbi chi ph\u00ed th\u1ea5p v\u00e0 t\u1ed1c \u0111\u1ed9 nhanh nh\u1ea5t.TPS c\u00f3 th\u1ec3 \u00e1p d\u1ee5ng trong nhi\u1ec1u l\u0129nh v\u1ef1cS\u1ef1 v\u01b0\u01a1n l\u00ean kh\u00f4ng ng\u1eebng c\u1ee7a h\u00e3ng s\u1ea3n xu\u1ea5t \u00f4 t\u00f4 Nh\u1eadt B\u1ea3n \u0111\u00e3 g\u00e2y \u0111\u01b0\u1ee3c s\u1ef1 ch\u00fa \u00fd tr\u00ean th\u1ebf gi\u1edbi. Toyota c\u0169ng kh\u00f4ng ng\u1ea1i chia s\u1ebb TPS v\u1edbi c\u00e1c nh\u00e0 cung c\u1ea5p ph\u1ee5 t\u00f9ng t\u1eeb nh\u1eefng n\u0103m 1990.T\u1eeb h\u00e3ng s\u1ea3n xu\u1ea5t m\u00e1y bay ph\u1ea3n l\u1ef1c Boeing \u0111\u1ebfn nh\u00e0 s\u1ea3n xu\u1ea5t m\u00e1y k\u00e9o Caterpillar \u0111\u1ec1u li\u00ean t\u1ee5c x\u00e2y d\u1ef1ng nh\u00e0 m\u00e1y c\u1ee7a h\u1ecd v\u00e0 t\u00e1i thi\u1ebft k\u1ebf c\u00e1c quy tr\u00ecnh m\u00f4 ph\u1ecfng theo Toyota. C\u1ea3 hai c\u00f4ng ty \u0111\u1ec1u ch\u1ee9ng ki\u1ebfn s\u1ef1 t\u0103ng tr\u01b0\u1edfng l\u1ee3i nhu\u1eadn sau \u0111\u00f3, ngay c\u1ea3 trong th\u1eddi k\u1ef3 suy tho\u00e1i.Toyota th\u1eadm ch\u00ed \u0111\u00e3 “t\u1eb7ng” h\u1ec7 th\u1ed1ng c\u1ee7a m\u00ecnh cho c\u00e1c t\u1ed5 ch\u1ee9c t\u1eeb thi\u1ec7n, bi\u1ebfn n\u00f3 th\u00e0nh m\u1ed9t d\u1ecbch v\u1ee5 c\u00f4ng c\u1ed9ng. Ng\u00e0y 29 th\u00e1ng 6 n\u0103m 2011, Toyota c\u00f4ng b\u1ed1 ch\u01b0\u01a1ng tr\u00ecnh qu\u1ed1c gia quy\u00ean t\u1eb7ng chuy\u00ean m\u00f4n TPS c\u1ee7a m\u00ecnh cho c\u00e1c t\u1ed5 ch\u1ee9c phi l\u1ee3i nhu\u1eadn v\u1edbi m\u1ee5c ti\u00eau c\u1ea3i thi\u1ec7n ho\u1ea1t \u0111\u1ed9ng, m\u1edf r\u1ed9ng ph\u1ea1m vi v\u00e0 t\u0103ng s\u1ee9c \u1ea3nh h\u01b0\u1edfng.C\u00f4ng ty \u0111\u00e3 h\u1ed7 tr\u1ee3 Ng\u00e2n h\u00e0ng Th\u1ef1c ph\u1ea9m cho Th\u00e0nh ph\u1ed1 New York, gi\u00fap ti\u1ebft ki\u1ec7m \u0111\u00e1ng k\u1ec3 th\u1eddi gian ch\u1edd \u0111\u1ee3i t\u1ea1i b\u1ebfp n\u1ea5u s\u00fap, th\u1eddi gian \u0111\u00f3ng g\u00f3i t\u1ea1i trung t\u00e2m ph\u00e2n ph\u1ed1i th\u1ef1c ph\u1ea9m v\u00e0 th\u1eddi gian ch\u1edd \u0111\u1ee3i trong ph\u00f2ng \u0111\u1ef1ng th\u1ee9c \u0103n.\u0110\u1ebfn th\u00e1ng 9, ch\u01b0a \u0111\u1ea7y ba th\u00e1ng sau, SBP, m\u1ed9t t\u1ed5 ch\u1ee9c c\u1ee9u tr\u1ee3 th\u1ea3m h\u1ecda c\u00f3 tr\u1ee5 s\u1edf \u1edf New Orleans, \u0111\u00e3 b\u00e1o c\u00e1o r\u1eb1ng vi\u1ec7c x\u00e2y d\u1ef1ng l\u1ea1i nh\u00e0 c\u1ee7a h\u1ecd \u0111\u00e3 gi\u1ea3m t\u1eeb 12 \u0111\u1ebfn 18 tu\u1ea7n, xu\u1ed1ng c\u00f2n 6 tu\u1ea7n, \u0111\u1ed3ng th\u1eddi gi\u1ea3m m\u1ed9t n\u1eeda l\u1ed7i x\u00e2y d\u1ef1ng.Trong khi \u0111\u00f3, khi B\u1ec7nh vi\u1ec7n Do Th\u00e1i Barnes b\u1eaft \u0111\u1ea7u \u00e1p d\u1ee5ng quy tr\u00ecnh TPS, b\u1ec7nh nh\u00e2n \u0111\u1ed9t qu\u1ef5 b\u1eaft \u0111\u1ea7u \u0111\u01b0\u1ee3c \u0111i\u1ec1u tr\u1ecb c\u1ea5p c\u1ee9u nhanh h\u01a1n 20 ph\u00fat, \u0111\u1ed3ng th\u1eddi lo\u1ea1i b\u1ecf c\u00e1c th\u1ee7 t\u1ee5c kh\u00f4ng c\u1ea7n thi\u1ebft.Nhi\u1ec1u ng\u01b0\u1eddi kh\u00f4ng kh\u1ecfi th\u1eafc m\u1eafc v\u00ec sao Toyota l\u1ea1i s\u1eb5n l\u00f2ng chia s\u1ebb b\u00ed quy\u1ebft th\u00e0nh c\u00f4ng. Tuy nhi\u00ean, c\u00f4ng ty bi\u1ebft r\u1eb1ng h\u1ec7 th\u1ed1ng n\u00e0y kh\u00f4ng h\u1ec1 d\u1ec5 sao ch\u00e9p v\u00e0 lu\u00f4n c\u1ea3i ti\u1ebfn li\u00ean t\u1ee5c, ngay c\u1ea3 v\u1edbi d\u00e2y chuy\u1ec1n s\u1ea3n xu\u1ea5t c\u1ee7a ch\u00ednh m\u00ecnh.
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